Bluewrist 3D laser automated welding inspection solution is in use for the quality assurance of welds on high-performance electric vehicle battery trays, truck frames, and body-in-white roof brazing joints.
Our non-contact and non-destructive (NDT) automated welding inspection solution improves the quality control process by eliminating manual weld inspections that are prone to inspector error and subjectivity. Achieve 100% accuracy and consistency in your fabrication process by comparing weld characteristics against a predetermined quality standard intended for use in each unique industry or application.
Products complex to simple often relies on the weld to provide structural integrity. Ensuring good weld quality is critical for product safety and longevity and missed defects caused by weld inspector can have wide ranging consequences from life-changing injuries to steep legal repercussions. Eliminate these risks from your welding and manufacturing operations with 3D vision automated inspection.
Bluewrist automated weld inspection system features industry-leading vision cycle time processing of under 2 seconds, a high inspection speed of up to 200 mm/second with a resolution of 0.1 mm.
Real-time weld dimensional data generated by the high-resolution 3D vision sensor is analyzed for defects by our software features NIST-certified algorithm and deep learning. Our unique combination offers unmatched performance and repeatability for the most critical automated weld inspection tasks.
When a weld defect is detected, the part is automatically rejected from the production line for rework and analysis without operator intervention. The actual location of the defect is indicated on the part CAD model to aid in accurate and efficient rework.
All weld inspection data and images can be saved for future reporting, record keeping, and review purposes as part of a comprehensive quality assurance program.
For traceability, information such as a unique number for each weld, part serial number, and cycle time information are all recorded in the database.
By deploying the automated welding inspection solution for your manufacturing line, you will gain real-time insights into your welding process through our SPCWorks software. Predictive analytics, real-time trends, and custom alarms will inform you of potential problems and enable you to avoid costly defects.
Modern manufacturing joining process requires hundreds of weld features or centimeters of continuous weld to guarantee final product quality. Manual visual inspection using gauges is insufficient and greatly increases the risks of passing defective weld downstream. Undetected, these defects can lead to catastrophic product failures or expensive product recalls.
Call for more info or a demo at 248-299-0525.